Robotic welding workstation

Introduction to robotic welding workstation

The xizhang robotic welding workstation mainly has two types: single-machine double-station and single-machine single-station. We can also customize workbench or single-axis or double-axis positioner according to the type of workpiece and welding needs to meet the needs of various welding scenarios. Dual-station layout allows workpiece welding and handling to be carried out simultaneously, maximizing welding efficiency.

The world's first technology supports TCP (robot terminal precision), hand-eye (vision system) automatic calibration, and automatic welding path adjustment after small-scale changes in the initial positioning of the workpiece. All external axes are controlled through the CNC system, supporting interpolated coordinated motion of the positioner and robotic arm.

Application scope of robotic welding workstation:

This robot welding workstation is widely used for welding various small components, such as corbels, cross grid structures, purlin pallets, etc.

Advantages of robotic welding workstation:

The xizhang robotic welding workstation adopts integrated drive and control and can be adapted to various brands of robot bodies. We combine many years of experience to integrate servo drive, motion control and machine vision technology into a controller, which can automatically adjust the camera and shooting angle, automatically adjust the welding gun posture, and plan the robot's movement trajectory, fully meeting the needs of subdivided industries. Application customization and process customization needs, fast and convenient operation, and high efficiency, making it the best-selling welding robot workstation on the market. The digital twin system is used to combine the virtual and the real, so that the scene simulation corresponds to the real thing 1:1, so that what you see is what you get, visible trajectories can be generated, and welding work can be started with one click. 

 Robotic welding workstation configuration:

The robotic welding workstation mainly consists of the robot system, body, positioner servo motor, reducer carrying platform, welding platform, welding system, cold water tank, welding gun, wire barrel, gun cleaner, laser seam finder, integrated driving and control software, It is composed of arc tracking system, electrical control cabinet and other components. For specific component configuration parameters, please consult online customer service.

 Robotic welding workstation processing solution: 

The workpiece is first manually spot welded, and then welded by the robotic welding workstation. The welding robot uses line laser to perform weld seam positioning to accurately find the starting point of the weld seam. The self-developed arc tracking process ensures the effect of welding forming. It comes with a welding process library that can be easily operated by non-welders. The process library supports manual fine-tuning to ensure perfect welding results. Xizhang robotic welding workstation realizes programming-free operation of welding seams through system software. The operating threshold for workers is low, and it is simple and easy to learn. Female workers can skillfully operate the welding robot after 10 days of learning.