Seven-axis rail cantilever welding workstation

Introduction to the orbital cantilever welding workstation:

The seven-axis orbital cantilever welding workstation is referred to as the orbital cantilever welding workstation. Compared with the single-machine welding robot workstation and the ground rail welding workstation, a cantilever is added to enable follow-up control of the robot and the track. It has a larger working area and is suitable for a larger aspect ratio. Welding of workpieces, such as H-shaped steel, roof beams, box columns and other fillet weld components. The welding accuracy is within 20mm, the maximum gap between welds is 3mm, the work efficiency is high, the welding quality is good, and the welding range is wider.

Advantages of orbital cantilever welding workstation:

The biggest advantage of the seven-axis orbital cantilever welding workstation compared to other welding equipment is that the cantilever robot has a larger working area and is suitable for welding workpieces with a larger aspect ratio. The integrated robot drive and control system requires no teaching or programming, automatically plans the path, and automatically scans the line laser. The robot quickly finds the starting point and end point of the welding seam. The scene model and the actual object are presented in a 1:1 ratio. With one click of a command, you can start precise welding. The operation is simple and new users can get started quickly.

Orbital cantilever welding workstation configuration:

The seven-axis orbital cantilever welding workstation consists of a 2-meter 6-axis robot dedicated to high-precision welding, a 12-meter ground rail bracket, a BCW-600Pro seam finder, a cantilever, a column, a sliding table, a water-cooled welding machine, an automatic gun cleaning station, an operating table, and Cypweld automatic welding software lamp composition. Among them, the laser seam finder, five-hand handheld box, driver, industrial computer software, positioner, and robot linkage are all designed and developed by us independently, with reliable quality and worry-free after-sales.

Orbital cantilever welding workstation processing plan:

The workpiece is first fixed by manual spot welding, and then the servo motor drives the slide, and the robot completes the rest of the welding work. Programming-free operation of the welding seam is realized through the system software. The robot performs welding seam positioning through line laser to accurately find the starting point of the welding seam. The arc tracking process ensures the welding effect. It comes with a welding process library that can be easily operated by non-welders. The process library supports manual fine-tuning to ensure perfect welding results.

The specific operating steps of the orbital cantilever welding workstation are as follows:

① Lift the assembled workpieces to the welding platform;

②Import 3D drawings;

③Select the weld seam (you can extract the weld seam with one click and manually match the welding process);

④Click the start button to start the robot;

⑤The robot automatically finds its position;

⑥The robot welds the required welding seam of the workpiece (automatically turns on arc tracking to correct the welding seam in real time);

⑦Welding completed;

⑧ Manually dismantle the workpiece and hoist it;

⑨ By analogy, workpieces of the same type will cycle back and forth starting from the fourth step.