Nine-axis orbital cantilever welding workstation

Introduction to the nine-axis orbital cantilever welding workstation:

The nine-axis all-position intelligent welding robot workstation is referred to as the nine-axis orbital cantilever welding workstation. It has a large arm span and is suitable for larger workpieces that require single-axis flipping. It can achieve precise control of multiple degrees of freedom and realize laser welding in all positions, such as flat and vertical, such as the welding of large boxes such as box columns and box beams.

Advantages of orbital cantilever welding workstation:

The biggest advantage of the nine-axis orbital cantilever welding workstation is that the cantilever robot has a larger and deeper working area. At the same time, it has five independent research and development technical advantages: integrated robot drive and control, digital twin system, no teaching and no programming, built-in welding process library, and visual positioning and tracking module. One-click operation, new users can get started quickly, the welding precision is high and the quality is good.

Nine-axis orbital cantilever welding workstation configuration:

The nine-axis orbital cantilever welding workstation is mainly composed of a 6-axis welding robot body, ground rail, bracket, sliding table, cantilever, column, external axis, welding gun, gun cleaning station, welding system, vision system and system software and hardware.

The most critical thing for welding work is the robot and operating system. The robot body adopts a customized six-axis manipulator with multiple joints, multiple degrees of freedom, flexible movements and the latest advanced servo drive technology, which improves the welding performance and maximizes the welding performance. Movement time is shortened, resulting in high productivity. The CypWeld software is a control system developed by us specifically for intelligent welding. It has mechanical TCP calibration/zero calibration workpiece initial positioning, weld extraction, weld editing, batch generation of welds, path planning, simulation simulation, welding It has main functions such as seam positioning, arc tracking, continuous fillet welding, multi-layer multi-pass welding, parametric modeling and multi-workbench processing control. Advanced technology and simple operation.

Orbital cantilever welding workstation processing plan:

Before starting the robot welding work, the workpiece needs to be spot welded and fixed manually, and the servo motor drives the slide table, and then the robot completes the rest of the welding work. The robot performs welding seam positioning through line laser to accurately find the starting point of the welding seam. The arc tracking process ensures the welding forming effect. At the same time, the system comes with a welding process library, which can be easily operated by non-welders; the process library supports manual fine-tuning to ensure Perfect welding effect.

The specific operating steps of the orbital cantilever welding workstation are as follows:

① Lift the assembled workpieces to the welding platform;

②Import 3D drawings;

③Select the weld seam (you can extract the weld seam with one click and manually match the welding process);

④Click the start button to start the robot;

⑤The robot automatically finds its position;

⑥The robot welds the required welding seam of the workpiece (automatically turns on arc tracking to correct the welding seam in real time);

⑦Welding completed;

⑧ Manually dismantle the workpiece and hoist it;

⑨ By analogy, workpieces of the same type will cycle back and forth starting from the fourth step.